Scraplytics for Foundries
Charge mix planning, scrap reclaim, melt records, pour batches and dispatch - the foundry shop floor and the office on the same system.
One operations dashboard for foundries - scale tickets, inventory, dispatch and accounts.
Pain points we hear every week
Drawn from real conversations with iron, steel, aluminium, brass and bronze foundries.
Charge mix planning lives in a chemist's notebook
The chemist calculates the mix on paper, the chargehand mishears, and the heat comes out off-spec. Rework costs eat margin.
Scrap input is undertracked
Returns, runners, risers and rejected castings get weighed at the gate, then disappear into a pile. No cost accounting at the heat level.
Customer pours mix with internal pours
Job pours for a paying customer share a furnace with internal stock pours. Costs get cross-allocated and margin per casting is a guess.
Dispatch and GST happen in different systems
Castings ship from the shop, the invoice comes from Tally, the e-way bill from the NIC portal - and they disagree on weight or HSN.
Modules built for Foundries
The Scraplytics modules a foundries team uses on day one.
Processing & Recipes
Charge-mix recipes with yield %, waste % and cost per kg of output.
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Scale Tickets
Weigh scrap, returns and finished castings on the same ticket flow.
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Quality
Lab tests, sand tests and chemical analysis attached to the heat.
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Inventory & Bins
Track raw, WIP and finished castings by bin and batch.
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Invoicing & E-Way Bill
GST invoice + e-way bill in one click against the dispatch.
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Reports
Cost per heat, cost per kg, scrap recovery % - dashboard not spreadsheet.
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GST + E-Invoice + E-Way Bill in one workflow
Furnace logs, heat-wise costing and e-way bill generation tied to the dispatch leg - one operator manages the whole flow without leaving the screen.